| Items | |||
|---|---|---|---|
| Model | RT-0803 | RT-1003 | RT-1203 |
| Machine dimensions (L*W*H) mm | 5581*1400*1522 | 6372*1400*1522 | 7187*1400*1522 |
| Standard color | Ivory white | Ivory white | Ivory white |
| Numbers of heating zone | 8 zone (top and bottom) | 10 zone (top and bottom) | 12 zone (top and bottom) |
| Lengths of heating zone | 3124mm | 3894mm | 4709mm |
| Numbers of cooling zone | 3 zone (top and bottom) | ||
| Nozzle plate | Aluminum plate | ||
| Exhaust volume | 10 m3/ min*2 | ||
| Flux collection system | Standard configuration | ||
| Control system | ||||
|---|---|---|---|---|
| Power supply | 3 Phase, 400V 50/60 Hz | |||
| Total power | 52KW | 64KW | 80KW | 92KW |
| Startup power | 26KW | 28KW | 34KW | 38KW |
| Normal power consumption | 6KW | 7KW | 8KW | 9KW |
| Warming time | Approx. 30 min | |||
| Temperature setting range | Room temperature to 300°C | |||
| Temperature control method | PID Close loop control + SSR driving | |||
| Temperature control precision | +/- 1°C | |||
| Temperature deviation on PCB | +/- 1.5°C | |||
| Cooling method | Forced air cooling (Optional: Water-chiller) | |||
| Data storage | Process data and status storage (80GB) | |||
| Abnormal alarm | Temperature abnormal alarm | |||
| Board dropped alarm |
Standard (Tower light and Buzzer) |
|||
| Conveyor system | |||
|---|---|---|---|
| Rails structure | subjection integrated type | ||
| chain structure | singled buckle (optional: Double buckle) | ||
| Max.PCB width | 50 mm to 400 mm (single lane,optional: 50 mm,610 mm) | ||
| Components clearance | Top/ bottom clearance of boards: 25 mm | ||
| Conveyor direction | L to R/ (Optional: R to L) | ||
| Fixed rail side | Front rail Fixed | ||
| Conveyor speed range | 300 – 20000 mm/min | ||
| Conveyor heights | 900 mm+/-20 mm | ||
| Conveyor method | Chain + mesh as standard (optional: Chain+ center support system) | ||
| Chain Lubrication | Automatic (standard) | ||
| Optional configuration | |
| Full nitrogen system | Nitrogen hermetic configuration, nitrogen flow meter, water chiller, oxygen analyzer (PPM control: 300-1000PPM, 18—20m³/hr, single lane oven) |
| Center support system | Unique retractable, special parking position with Maximum flexible |
| Water chiller cooling | Optional |
| Dual lane conveyor | Conveyor width: Min.50 mm*50 mm in each lane, Max.300 mm * 300 mm in each lane, Rail 1and Rail 4 are fixed, Rail 2 and Rail 3 are adjustable |
| Dual lane dual speed | Independent conveyor speed in each lane |
| Dual lane dual center support system | Independent conveyor speed of chain and center support system in each lane |
Special process chamber system for optimal temperature uniformity.
Independent air velocity controlling system allows flexible process control to easy handle complicated lead free soldering requirements.
Efficient power design and heat management system greatly improves energy savings while lowering carbon emissions.
Multi-stage condensate filter at the cooling zone for efficient cleaning.
Efficient power design and heat management system greatly improves energy savings while lowering carbon emissions.
The cooling configuration recycles the filtered air or N2 back to the oven chamber reducing thermal loss while getting better flux reclamation.
Provide Maximum heat capacity to rapidly reach temperature setting points at low rates of power consumption within a short
period of time. The special process champers de-sign makes the air convection uniformly and temperature profile changeovereasily.
Profile spikes per zone is eliminated with better zone segregation and decrease cross flow. The nozzle plate design allow to cover the boards with hot air in all direction for good uniformity.
In a reflow oven, the efficiency of the heat transfer has a primary effect on all aspects of quality. Productivity and running costs which directly influence profitability. Our heat transfer guarantee a minimum ΔT which translates into maximum profile flexibility.
Our heater generate the desired temperature faster than any other reflow heat source and respond in less than half a second to temperature change of less than 0.1°C thus maintaining the highest level of temperature repeatability.
Due to our secure transport system you receive a stabile process while reducing maintenance expenses and machine downtime. The standard conveyor system is equipped with mesh and chain rail which ensure the repeatability for 24/7 3 shift production.
Maintains rail width distance at high temperature environment with only +/- 1.0mm to keep the boards transportation stable and avoid board dropped and misalignment.
With dual lane, production becomes simpler and faster with top and bottom run in a single oven.
Provides more production space, less assets and operational cost saving.
Independent motor per lane to control the speed possibly to run different kinds of PCBs simultaneously with different temperature profile.
Cooling zone is achieved with 3 top and bottom zones allowing adjustable convection speed for desired cooling slope.
Water chiller cooling system is optional.
The fans in the individual zones, which can be controlled separately as an option, allow for accu-rate control, and cooling gradients can be corre-spondingly influenced. This assures stress-free cooling for your PCBs, for lead-free soldering as well.
Assembled with Know branded parts: Lenovo PC, SIEMENS PLC, AB American con-troller, Schneider switch, Panasonic motor, Carlo Gavazzi relay, etc.
All the electrical system totally match the European quality standard and other international safety standard.
Provides profile monitoring solutions with per product per line, per board etc.
Built-in KIC integrated real–time monitoring (Optional).
Configuration example:
